Tunnel Kiln,Tunnel Kiln Mechanised Red Bricks Machine,Red Brick Manufacturing Machines,Indian Construction Machineries,Bricks Producing Machines Exporters India

	Home \| About Us \| Contact Us \| Prices \| Products \| E-Mail \| Query
Translate: French \| Español \| Italiano \| Deutsch \| Português

» Manual type Hollow Block Making Machine
» Manual-cum-Vibrator type Hollow Block Making Machine
» Vibrator Type Hollow Block Making Machine
» Mini Hydraulic Stationery Type Block Making Machine Model No. SHM 108.
» Stationary Type Conveyorised Semi Automatic block Making Machine
» Stationary Type Hydraulic Block Making Machine with down conveyor of 5 ft. Model No. SSCM 216
» Mould Design Available

» Hydraulic Type Hollow Block Making Machine 430 M Model No. SHM 106.
» Hydraulic Type Hollow Block Making Machine M-860 Model No. SHM 105.
» High Capacity Hydraulic Type Egg laying Making Machine Model : SHM 105 M
» High Capacity Hydraulic Type Egg Laying Block making Machine with Storage Box ( Hopper ) and Auto Feeder Model No. SESA M 1720
» Hydraulic Type Hollow Block Making Machine M-1060 Model No. SHM 117.
» Concrete Mixers

» Clay Brick / Tiles / Ceramic Making Machinery
» Tunnel kiln for firing mechanised red bricks
» Bar Cutting & Bending Machines
» Complete Automatic Fly Brick Making Plant
» Stationery Type Block Making Machine with Hopper & Feeder, Model : SF 1080
» Stationery Type Conveyorised Semi Automatic Block Making Machine Down Conveyor, Model : SF 1080 - MCH

TUNNEL KILN FOR FIRING MECHANISED RED BRICKS
Description
Tunnel Kiln with Flat Ceiling
The tunnel kiln to fire 400MT bricks per Day of 24 hrs on 350 working days and For firing with burning temperature up to 11000C max.
We have given special attention to the Air flow, the insulation and the tightness of the joints to avoid corrosion on the Metal pieces within the kiln.
Information about the kiln
Burning Temperature	: Up to 11000C max.
Burning cycle	: 48 hrs. within kiln.
Dimension of the kiln
Length of the tunnel kiln channel	: 118M
Width of the burning channel	: 7.2M
Height of burning channel	: 1.91M
Setting height	: 1.71M = 14 courses.
Production :
Brick Size	: 250mm x 125mm x 70mm.
No. of bricks per pack	: 504 P c.
No. of packs per trolley	: 18 Nos.
No. of Bricks per trolley	: 9072 Pc.
No. of cars coming out per day	: 13 Nos.
Production per day	: 1,17,936 Pc.
Fuel consumption
Tunnel kiln :
Heat consumption	: 450 Kcal/kg of fired brick ( gross).
Heat recovery from kiln
Approx	: 25 to 30 %
Equipment for kiln
90 MT Structural steel for kiln anchorage
Refractory Material for kiln masonry.
Preheating & cooling section, and firing Section temperature: 11000C.
Refractory material for kiln walls: Consisting of
250 MT Refractory bricks, different shapes
10 MT Refractory pipes
25 MT Fire clay mortar
100 MT Shaped refractory bricks of different heat duty.
10 MT insulation mortar
65 MT Insulating bricks, standard & shape
35 MT Ceramic fibre.
400 kg AISI 304 holding anchor.
Kiln Equipment
1 set of small material, feeding holes, inspection holes, filling holes for sand, measuring holes feeding holes, with lids.
1 vertical gate for drive - in - fully automatic, rise and fall type.
1 vertical door for the flow of the flue gas – fully automatic rise and fall type.
400Kg. wall fastners for connection of burning channel walls with anchorage.
AISI 310 & AISI 304 materials.
1Exit gate fan, capacity 15 Kw
1Complete set of sand chute.
460 Rail Fastners.
Installation for air fuel gas flow Of the tunnel kiln.
1Flue gas fan with connecting tubes, 37 Kw.
1Hot air fan with connecting ducts 12Kw.
1 steel chimney stack
Air ducting system with insulating
And covering of sheet metal.
1.warm air duct, for ventilation of kiln, ceiling Insulation of hot air duct, approx thickness 50 mm with sheet metal cladding,Flue gas ducting ,Insulation of flue gas ducting, excl. fan insulation.
Building material for tunnel kiln ( to be provided by client) :
1,00,000 Standard bricks
28mt mortar
270m3 Sand
Civil works & installations
For the complete erection of the tunnel kiln from Ready foundation (with erection of theanchorage) And installation of all armatures.
Foundation of tunnel kiln
Foundation for one tunnel kiln complete including Delivery, pouring, shuttering reinforcement to be done by client.
Gas firing equipment
To fire natural gas with a calorific Value of 9800 Kcal/kg.
Our supply starts after the gas Meter in the main supply pipe near the kiln.
6 firing groups, for every firing groups is installed :
1 air fan with 11 Kw motor
20 Burner devices.
20 Gas flow control orifice valves.
1 Air distributor
1 Air control valve main pipe.
20 air control valves at burners.
20 air tubes.
1 pressure control valve
1 Complete safety and control device.
Firing group Complete with :
Pressure regulating valves, by pass Valves, solenoid valves etc.
computerised kiln control
Microprocessor control unit including Color graphic monitor, keyboard, printer system Table and software.
1 control and switch panel for tunnel kiln.
Measuring and control units, thermocouples and compensating cable, signal transducers, temperature parameter control instruments.
Installation material & cables.
Rails and sleepers :
2 Rail tracks, one inside the kiln and one Outside, duly installed with sleepers
Tunnel Kiln Cars
28 Cars inside the tunnel.
14 Cars for loading and unloading
2Cars for repairing
Total no. of cars 44 Nos.
44Tunnel kiln cars in welded steel Structure with labyrinth seals and sheet metal covers
176 Wheel sets duly finished With bearings and covers
135 M Sealing rope
44 sets of refractory shapes, insulation materials for kiln cars.
Transfer Cars :
2 transfer cars for cross movement of kiln cars.
Transfer cars are self driven by hydraulic Motors and the trolley movements are activated by the hydraulic cylinders mounted on the transfer cars. All kiln car and transfer car transport shall be fully automatic.
Plat forms ladders :
Platforms and ladders for burner, blower ,Maintenance.
Return track drive:
For trolley movement on return track, Fully automatic system of motor and gear box along with wire rope and pulley, shall be provided.
Kiln Doors :
2 Doors shall be provided at both ends of the kiln. The doors shall be electrically driven and fully automatic.
Power Required :
Total Power requirement for the kiln & Auxiliary equipment.	175 Kw (Installed)
Area Required :
Total area required for kiln return track	150 M long x 24 M width.
Unloading & repairing track.	(including trolley unloading area)
Clear height required inside the shade	6M from factory floor level.
CHAMBER DRYER FOR MECHANISED RED BRICK
Performance data :
Type of dryer	: Chamber type for finger car loading.
Capacity per day	: 1,16,480 Pc .(408MT).
Brick size	: 267 x128 x80 mm (wet).
No. of double chambers	: 13.
Initial moisture	: 16 to 18 %.
Residual moisture	: 3% (max.).
Water per brick	: 0.76 Kg.
Specific heat consumption	: 950 Kcal (av)
Per kg. of evaporated water	: 800C.
Temperature of hot air	: 350 Kw.
Installed power
Dimensional data :
Depth of chamber	: 18 M
Width of single rail	: 2 M
Width of double chamber	: 5.2 M
Width of drier	: 75 M
Height of drier building	: 6 M. (inside).
Heat supply	: 50% from tunnel kiln 50% from hot air generators.
The drier shall operate on high volume of circulating hot air at low pressure.
Each individual double chamber shall be equipped with one hot air generator, one hot air injection fan and one trolley mounted hot air re-circulation fan. The burner fitted on each hot air generator shall be switched on or off as per requirement of each chamber.
Supplies consist of :
Steel construction inside dryer chamber for loading of brick pallets. The structures are designed to ensure circulation of hot air air bricks. 1No.Hot air supply fan including 75 Kw drive motor for delivery of hot air from kiln to drier .
13 Nos. 7.5 Kw Hot air injecting fans for delivery of hot air into individual chambers.
13 Nos. 15 Kw trolley mounted hot air re-circulation fans.
13 Nos. hot air generator one for each chamber.
1 Lot of rails and sleepers for all 13 chambers and transfer car track.
Complete ducts for hot air entry, exhaust with insulations etc.
All electrical and temperature control equipments.
Clients scope :
Pallets for brick loading. Drier building to be made in brick walls, Concrete columns and ceiling, all as per Our drawing.
in accordance with the equipment supplied.

:: Click Here For Query ::